What you put in, you'll get back ten fold
***** THIS IS VERY IMPORTANT TO THE SITE AND HELPING YOU,OTHERWISE IT CLOSES AND ALL THIS ON LINE GARAGE IS GONE FOR GOOD*****

Greetings and welcome to menders, this site was built for every owner that might need her to help keep those bills low and also keep them on the road where they belong, she is run by very passionate enthusiasts owners for passionate enthusiastic owners, see her like a on line garage, there is a lot of tech stuff hopefully explained for everyone to use, if there is something you cannot get your head around, or you feel that there is a strong walk through guide missing that needs creating by one of us or from yourselves, please let us know, we are also on false book and youtube, which as short tech vids to help, and again if you feel there is a vid that would help please get it touch.
the menders is free, but like everything there is a cost to run things and bills( we are just happy its not a heating cost), so if we have saved you hundreds, please throw a small donation in the pot so we can keep on going to carry on helping others in the same way .

*** we are currently looking for a sponsor for this year, so if you have the passion and can see this sites worth to everyone , please get in touch and step forward to help***

And thank heavens that we are now on the way back up the brighter ,warmer longer days, "come on summer", and lets see those project builds.


M-m

Changing gear gaiters

User avatar
Ricolas
Serial Poster
Posts: 325
Joined: Sun Oct 07, 2012 12:28 pm

Changing gear gaiters

Postby Ricolas » Thu Aug 15, 2013 12:58 pm

Quick guide for that job that has to be done sooner or later as the rubber tears and the gearstick and surroundings get hot!

For the start you'll need 10mm socket, and a 10mm spanner, a philips screwdriver, (optionally a pair of pliers, turkey baster, some gearbox oil, vaseline/silicon lube spray.)

This car is a UK standard spec MX5 1991. The later six speed gearboxes are different!(ask the lads on here for further advice)

First unscrew the central tunnel cover thingy:

IMG-20130815-00001.jpg
IMG-20130815-00001.jpg (61.19 KiB) Viewed 3898 times


Five philips head screws

IMG-20130815-00002.jpg
IMG-20130815-00002.jpg (53.48 KiB) Viewed 3898 times


IMG-20130815-00003.jpg
IMG-20130815-00003.jpg (44 KiB) Viewed 3898 times


Obviously one on the other side from the above picture and finally:

IMG-20130815-00004.jpg
IMG-20130815-00004.jpg (39.3 KiB) Viewed 3898 times


Unscrew gear knob

IMG-20130815-00005.jpg
IMG-20130815-00005.jpg (57.67 KiB) Viewed 3898 times


Lift off central tunnel, due to the wiring for the windows etc (which I don't bother detaching - be careful though!), it is easiest to pop this into the drivers seat/footwell.

Between the upper leather gaiter and the upper rubber boot there is some soundproofing wadding. Put it to one side and put it back in when putting it all in together. I normally forget this and get everything back, and notice it sitting there on the seat...

Unscrew the four bolts holding the upper gaiter and get the thing off. A couple of them lie slightly under the central bit of the dash where the radio etc is, might be easier to use a spanner here.
You may need the pliers to snap the plastic ring that is around the gearshift level itself.

IMG-20130815-00006.jpg
IMG-20130815-00006.jpg (58.22 KiB) Viewed 3898 times


Now you can see the lower gaiter and unbolt the three bolts:

IMG-20130815-00007.jpg
IMG-20130815-00007.jpg (65.02 KiB) Viewed 3898 times


Once that is done, lift it out onto something plastic as it may well drip oil everywhere!

IMG-20130815-00008.jpg
IMG-20130815-00008.jpg (46.45 KiB) Viewed 3898 times


Remove the old gaiter from the gear stick, You will need to cut down the concertened section with a stanley knife(please be careful) and pull what reminds up and of the shaft; you do not need to dissemble the gear stick to do that though!!

Check there is oil in the base, and it is reasonably clean. If not, turkey baster out, empty it, and refill with 80-90ml of gear oil.
IMG-20130815-00010.jpg
IMG-20130815-00010.jpg (43.43 KiB) Viewed 3898 times
Attachments
IMG-20130815-00009.jpg
IMG-20130815-00009.jpg (40.74 KiB) Viewed 3898 times
Last edited by Ricolas on Fri Aug 16, 2013 8:42 am, edited 3 times in total.
Ricolas
UK registered MX5 1991 Mariner Blue pretty much all original!

Beckenham, Kent
User avatar
Ricolas
Serial Poster
Posts: 325
Joined: Sun Oct 07, 2012 12:28 pm

Re: Changing gear gaiters

Postby Ricolas » Thu Aug 15, 2013 1:03 pm

Nearly there!

Fit new lower boot to the gear lever, and as it is a bit tight, so rub some vaseline on it to help it slide on or silicon lube spray. Given that grease and vaseline and rubber are not best friends, I used a spot of red rubber grease. I imagine the difference is so marginal it makes no odds though!, but just as easy to spray the gear stick/shaft with a little silicone lube spray.

IMG-20130815-00012.jpg
IMG-20130815-00012.jpg (48.08 KiB) Viewed 3896 times


Line up the groove on the gear level with that in the lower housing of the gear stick, and pop it back in. Tighten up the lower boot bolts(not dead tight as to much will make them snap).

IMG-20130815-00013.jpg
IMG-20130815-00013.jpg (42.35 KiB) Viewed 3896 times


Finally bolt on the upper boot, either the original Mazda, or the DrMX5 one as seem here:

IMG-20130815-00014.jpg
IMG-20130815-00014.jpg (52.97 KiB) Viewed 3896 times


Central tunnel back on being careful of the wires. Job done! :handgestures-thumbup:

Sorry about the missing pic's as camara lost charge half way through :roll: so to be re added at a later date :handgestures-thumbup: :coffee:
Ricolas
UK registered MX5 1991 Mariner Blue pretty much all original!

Beckenham, Kent
User avatar
Lazza
Site Admin
Posts: 2580
Joined: Thu Dec 08, 2011 12:05 am
Location: Wokingham
Contact:

Re: Changing gear gaiters

Postby Lazza » Thu Aug 15, 2013 1:11 pm

Good stuff. I'll just add that as the turret oil doesn't lubricate anything other than the linkage and doesn't mix with the gear oil you can actually use any oil you have handy, it doesn't have to be gear oil. A drop of left-over engine oil will do just as well.
Also, this only applies to the 5-speed. The 6-speed doesn't have turret oil as it's lubricated from the gear oil :)
Lazza

2001 Mk2.5 MX5 1.8 Sport
Hard Dog Deuce
GAZ Gold Pro
Mk3 seats
17” OZ Racing Superturissmo wheels (for the toad)
15” Rota Circuit 10 wheels (for track use)

Return to “Transmission and drive train”

Who is online

Users browsing this forum: No registered users and 2 guests